Zenith specialises in designing and installing all required internal access, including bespoke access ladders and platforms throughout the FCCU Reactor and Regeneration Unit, saving significant time and cost, and making access much safer than traditional access methods. This innovative access solution enables Zenith to quickly proceed with the cleaning of the units including refractory removal, renewal of steel sections and welding repairs. The access also allows for other specialist trades such as refractory installation to be carried out in safe and timely manner.
Zenith has a wealth of experience in the inspection and maintenance of ducts, flues and cyclones both internally and externally. We have developed safe and innovative access methods to facilitate time saving inspections and repairs in confined spaces. In addition, we offer a comprehensive replacement service.
Our inspection services are overseen by our dedicated team of structural engineers.
Working in demanding industrial environments including refineries, power stations and cement plants and often having to perform welding repairs during tight shutdown periods, Zenith provides a comprehensive range of welding repair services.
Whether welding is required at low level or even where welding at height requires the design and installation of safe and innovative access, Zenith provides industry leading solutions.
Welding Certification
BS EN 1090-3: 2019
BS EN 1090-2: 2018
BS EN 1090-1: 2009 and A1:2011
Flange Management Certification
Hand Torque Bolted Connection Techniques
Dismantle, Assemble and Hand Torque Flanged Joints
Hydraulically Torque Bolted Connection Techniques
LOKRING®
Zenith is a trained and approved installer of the LOKRING® system and we are able to install:
• MAS-3000 Carbon Steel Series Pipe Fittings
• SS40 and SS-3300, 316L Stainless Steel Series Pipe Fittings
• CN-200 90/10 Copper Nickel Series Pipe Fittings
• CN-700 Copper Nickel Pipe and Tube Fittings
The main advantage in using the LOKRING® method is that it eliminates the need for hot works at height in a refinery environment or offshore.
Zenith specialises in carrying out repairs throughout all industrial, commercial and residential sectors. We provide all of the trades and skills required to maintain and repair buildings and structures. We work for the world’s leading companies ranging from petrochemical, power, steel and cement to academia, hospitals, local courts and much more.
We have a wealth of experience in providing all of the skills and trades necessary to carry out the erection of complex structures including section replacement. We employ specialist access to safely overcome the most demanding of tasks.
In conjunction with our engineering, design and modelling capabilities, Zenith Consultants are able to offer solutions for complex rigging and lifting projects.
As full members of the Lifting Equipment Engineers Association, LEEA, we design and detail bespoke fabrications and solutions to our international customer base.
Where precise control, movement and weight measurement is required we are also capable of designing hydraulic lifting and sliding systems.
From our core values – Design, Innovate & Excellence, our ability to solve technical challenges presented from unusual requests is exemplary. We are, on a day to day basis, continually seeking for new ways to overcome the most complex of engineering challenges.
From providing bespoke access and support solutions over some of the most historical structures in the city of Edinburgh and beyond to designing temporary access decks to large marine jetties, we are continually looking to innovate our designs by utilising modern access techniques and material.
Due to our experience and exposure in the industrial sectors we fully understand how down time and outage works affects process and cost. We aim to complete our designs with the minimum disruption at site level and interface closely with the Clients operations teams to fully understand the design brief from the outset.
We are able to generate 2D and 3D models from captured survey information and existing drawings. We can accurately determine revised capacities and assess the life extensions of existing structures and structural elements. Decay, loss of section, material properties, geometry and change of use are a number of variables that can affect the performance and life span of any building or structure. This can all be modelled to represent a snapshot in time and assist with determining the structural integrity of existing assets.
All of our software interfaces with our drafting resource allowing us to accurately schedule components for fabrication purposes or cost analysis. By merging this data with our software we can generate powerful and detailed 3D graphical representations of any structure, or structural element, to better present our analysis results to our clients. These models can also be used to assists in desk top reviews of operational requirements where lifting or sliding of complex fabrications require to accurately interface with (or bypass) existing structural components or services.